Malone MPG460G 2010 User Manual

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800-295-0042 ext 206
1
01-2010
MPG460G
Take a few moments now and read through these instructions.
Familiarize yourself with the step by step assembly process before you
begin turning wrenches. Un-pack and sort the components into groups as
shown in the following photos. Then you will assemble each group in order.
Lets get started !!
Required Tools:
3/4” wrenches (2) • 9/16” wrenches (2) a 9/16” deep socket is very handy.
Large at blade screw driver • 7/16” wrench (1)
Razor knife • Pliers
Wire stripping tool • Electrical connector crimping tool
Lug wrench • Small hammer
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maloneautoracks.com
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Malone MicroSport Trailer
Model MPG460G Assembly Instructions
TM
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Summary of Contents

Page 1 - Malone MicroSport Trailer

800-295-0042 ext [email protected] a few moments now and read through these instructions. Familiarize yourself with

Page 2 - Bag 11467

MPG460G01-2010800-295-0042 ext [email protected]) Tighten the big bolt thru the rear of the tongue and tongue support. Not too tig

Page 3 - Group 3: Lighting Components

800-295-0042 ext [email protected]. Lay the springs on top of the axle with the centering studs in the holes in the a

Page 4 - Components

MPG460G01-2010800-295-0042 ext [email protected]. Run each nut down UNTIL IT TOUCHES THE PLATE ONLY! DON’T TIGHTEN !!You will need t

Page 5 - FRAME ASSEMBLY (Group 1)

800-295-0042 ext [email protected]. Wiggle the spring eyes into the front hanger brackets and bolt using 1/2” x 3” bo

Page 6

MPG460G01-2010800-295-0042 ext [email protected]:Trailer Wiring Color Code•Brown = running lights•Yellow = left turn / left

Page 7

800-295-0042 ext [email protected]. Check the coil of wiring harness outside the tongue grommet.5. Route the GREEN/B

Page 8

MPG460G01-2010800-295-0042 ext [email protected]. Press the brown wire into the quick connec-tor as shown. Then insert the wire fr

Page 9

800-295-0042 ext [email protected] ASSEMBLY (Group 4)1. Connect all 4 fender brackets to the fenders using 3/8”

Page 10 - 800-295-0042 ext 206

MPG460G01-2010800-295-0042 ext [email protected] 5. Tighten bolts fully and repeat for other side.Note that when bolting the mounti

Page 11

800-295-0042 ext [email protected]. Installing the ground wire con-nector. Strip 3/8” of insulation off the white gr

Page 12

MPG460G01-2010800-295-0042 ext [email protected] 1: Frame ComponentsBag 11462Group 2: Axle / Spring ComponentsBag 11467

Page 13

MPG460G01-2010800-295-0042 ext [email protected]. Place the skid and chain assembly under the tongue and insert the bolt up through

Page 14 - LIGHT ASSEMBLY (Group 3)

800-295-0042 ext [email protected] BAR ASSEMBLY (Group 6)bag 114971. Attach a load bar support tube onto the rear

Page 15

MPG460G01-2010800-295-0042 ext [email protected]. Use your hammer and carefully pound the end plugs into the ends of the support tu

Page 16

800-295-0042 ext [email protected] the supplied VIN Decal and TIRE AND LOADING Decal as shown below, onto the left

Page 17 - FENDER ASSEMBLY (Group 4)

800-295-0042 ext [email protected] 4: Fender ComponentsBag 11464Group 3: Lighting ComponentsBag 11468Group 5: Coupl

Page 18

MPG460G01-2010800-295-0042 ext [email protected] 6: Load Bar ComponentsBag 11497

Page 19

800-295-0042 ext [email protected] ASSEMBLY (Group 1)1. We assemble the frame on its back to make it easier to inst

Page 20

MPG460G01-2010800-295-0042 ext [email protected]. Pass the wiring harness into the grommet and out the front end of the tongue as sho

Page 21

800-295-0042 ext [email protected]. Installing the rear tongue support bracket. First we lay the tongue back in its

Page 22

MPG460G01-2010800-295-0042 ext [email protected]. Clamp the frame rails around the tongue as shown using two 1/2” x 3-1/4” bolts. U

Page 23

800-295-0042 ext [email protected]. TIME TO TIGHTEN FRAME BOLTS: Its important to follow this tightening sequence in

Related models: MPG461GS | MPG461GU |

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